Automotive Heating and Air Conditioning, 4/E
Thomas S. Birch

ISBN-10: 0131184911
ISBN-13: 9780131184916

Publisher: Prentice Hall
Copyright: 2006
Format: Paper; 528 pp
Published: 06/30/2005

Suggested retail price: $101.00
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For undergraduate automotive courses that specialize in mobile heating and air conditioning, MHVAC, theory and/or service.

 

Ideal for both novice and advanced technicians, this text provides a complete, state-of-the-art source on automotive heating, ventilation, and air conditioning systems–with a focus on the generic theory that underlies the operation, diagnosis, and repair of the units and subassemblies found in the many makes and types of vehicles students will likely encounter on the job. Formatted to better meet the learning needs of today's technical trade students, it visually supports concepts covered throughout, and includes many practical shop tips that guide students through important problem-solving procedures they'll need on the job. The text has the support of much of the mobile air conditioning and cooling system repair industry.

  • One book format: Both Theory and Diagnosis and Service are together in the one book format.
  • Correlated to the NATEF task list:  The textbook and workbook page numbers are listed in the NATEF correlation guides to make learning and teaching easier.
  • Correlated to ASE Certification areas.
  • Multimedia CD: Included with each book and contains animations, videos (most titles), slide show image bank, puzzles (crossword and word search); Spanish translation of the entire book.
  • Real World examples and Tech Tips:  Help student’s associate theory and practical concepts into real everyday situations.
  • Instructors CD: Contains Power Point Presentation, Video Clips, Image Bank and Completed Crossword puzzles.
  • Instructors Manual: Contains Sample Syllabus, NATEF Task List, Chapter Outline, Answers to chapter questions, and Transparency Masters)
  • ASE Test Prep Bundle Option:  Each Halderman/Birch title can be bundled with a corresponding ASE Test Prep Guide for $10.00
  • Work-text/Job Sheet Bundle Option:  NATEF Correlated Work-texts containing “Job Sheet Task List’s” is available for $10.00 with any Prentice Hall Automotive text.

 

(NOTE: Most chapters begin with Learning Objectives, and Terms to Learn sections and concludes with Chapter Quiz and Review Questions.)

 

1. Service Information, Fasteners, Tools, and Safety.

Vehicle Identification.

Service Information.

Steel Classification.

Threaded Fasteners.

Basic Tool List.

Measuring Tools.

Safety Tips for Technicians.

Electrical Cord Safety.

Fire Extinguishers.

 

2. Environmental and Hazardous Materials.

Introduction.

Occupational Safety and Health Act (OSHA).

Hazardous Waste.

Resource Conservation and Recovery Act (RCRA).

Clean Air Act.

Material Safety Data Sheets (MSDS).

Asbestos Exposure Hazard.

Proper Disposal.

 

3. Basics of Heating and Air Conditioning.

Introduction.

Heat.

Heat Measurement.

Comfort.

 

4. Heat Movement Theory.

Introduction.

Heat Movement.

States of Matter.

Latent and Sensible Heat.

Boiling Points.

Saturated Vapors and the Pressure-Temperature Relationship.

Pressure: Gauge and Absolute.

Refrigerants.

 

5. Refrigerants and the Environment.

Introduction.

Legislation.

Recovery and Recycling.

Refrigerants.

Refrigerant Safety Precautions.

 

6. Moving Heat: Heating and Air Conditioning Principles.

Introduction.

Heating Load.

Cooling Load.

Compression Cooling.

 

7. Air Conditioning Systems.

Introduction.

Low Side Operation.

High Side Operation.

Lines and Hoses.

 

8. Air Conditioning Systems Components.

Introduction.

Compressors.

Condensers.

Expansion Devices.

Evaporators.

Receiver-Driers and Accumulators.

Hoses and Lines.

Electrical Switches and Evaporator Temperature Controls.

Rear A/C Systems.

Aftermarket A/C Units.

 

9. Heating Systems.

Introduction.

Operation.

Heater Core.

Hoses.

Control Valves.

Dual Heating Systems.

Aftermarket Heating Systems.

 

10. Air Management Systems.

Introduction.

Cases and Ducts.

Control Head.

Rear Air Distribution Systems.

Automatic Temperature Control and Semiautomatic Temperature Control.

Rear Window Defroster.

 

11. HVAC System Inspection and Trouble Diagnosis Procedures.

Inspect HVAC System.

 

12. A/C System Inspection and Diagnosis.

Connect Gauge Set to a System.

Test System Performance.

Measure Relative Humidity.

Perform a Stress Test.

Verify Refrigerant Charge Level, Hands-On Check.

Verify Refrigerant Charge Level, Delta T.

Verify Refrigerant Charge Level, Subcooling.

Check TXV Operation.

Locate Refrigerant Leak, Electronic Detector or Soap Solution.

Locate Refrigerant Leak, Fluorescent Tracer.

Vacuum Test a Single A/C Component for Leaks.

 

13. Heating and Air Management Systems Inspection and Diagnosis.

Check Heater Core Circulation.

Check Heater Core for Leaks.

Troubleshoot Vacuum Control System.

 

14. HVAC System Electrical or Electronic Controls: Theory, Inspection, and Diagnosis, and Repair.

Measure Voltage.

Measure Voltage Drop.

Measure Resistance.

Measure Amperage Using and Inductive Pickup.

Measure Amperage Using Meter Leads.

Splice a Wire.

 

15. Refrigerant Service Operations.

Identify Refrigerant in a System.

Identify Presence of a Sealant.

Recover Refrigerant.

Recover Contaminated Refrigerant Without Using Recovery Unit.

Recycle Refrigerant.

Check PT Relationship.

Install an In-line Filter.

Install an In-line Filter in a Metal Line.

Determine Oil charge.

Evacuate a System.

Charge a System Using a Charging Station.

Charge a System Using a Charging Station.

Retrofit a System.

Install a Sealant.

 

16. A/C System Repair.

Remove a Compressor.

Replace a Compressor.

Remove a Clutch Assembly.

Replace a Clutch Assembly.

Remove a Lip-type Shaft Seal.

Replace a Lip-type Shaft Seal.

Remove a Two-part Shaft Seal.

Replace a Two-piece Shaft Seal.

Remove a Reed Valve Assembly.

Replace a Reed Valve Assembly.

Make a Rotating, Compressor Bench Check.

Make Compressor Leak Checks.

Check Oil Level in a Compressor With a Dipstick.

Check Oil Level in a Compressor Without a Dipstick.

Repair a Leaky Line Fitting, Threaded Connector.

Repair a Leaky Line Fitting, Spring Lock Connector.

Remove and Replace Refrigerant Hose or Metal Line.

Attach a Barb Fitting Using a Finger-style Crimp.

Attach a Beadlock Fitting Using a Bubble-style Crimp.

Repair a Refrigerant Hose.

Remove and Replace a Major A/C Component.

 

17. Cooling System Inspection, Trouble Diagnosis, and Service.

Measure Coolant Concentration and Condition Using Test Strips.

Measure Coolant Concentration Using a Refractometer.

Measure Coolant Concentration Using a Hydrometer.

Measure Coolant System Voltage.

Change Coolant.

Change Coolant Using a Coolant Exchange Unit.

Fill a Cooling System Using an Airlift Tool.

Quick Check a Belt Noise Problem.

Remove and Replace a Drive Belt, Set Tensioner.

Remove and Replace a Drive Belt, Automatic Tensioner.

Check Belt Tensioner Operation.

Remove and Replace a Hose.

Check a Cooling System.

Pressure Test a Radiator Cap, Hand Pump Tester.

Pressure Test a Cooling System, Hand Pump Tester.

Pressure Test a Cooling System, Pressure Regulator and Shop Air.

Test for Combustion Leak, Pressure Tester.

Test for Combustion Leak, Gas Bubbles.

Test for Combustion Leak, CO2 Presence.

Test a Thermostat.

Quick Check a Fan Clutch.

Test a Fan Clutch.

Test a Fan Clutch.

Test a Fan for Cavitation.

Flush a Cooling System, Handheld Flushing Gun.

Remove and Replace a Core Plug.

Check for Fan Runout.

Remove and Replace a Radiator.

Remove and Replace a Thermostat.

Remove and Replace a Water Pump.

 

Appendix A: ASE Certification and Task List.


Appendix B: Temperature-Pressure Charts.


Appendix C: A/C Service Procedure Documents.


Appendix D: EPA SNAP-Approved Refrigerants as Substitutes for CFC-12.


Appendix E: Potential Compressor Problems with R-134a.


Appendix F: English–Metric Conversion Table.


Appendix G: Bolt Torque Tightening Chart.


Appendix H: Full-Size Illustrations of Fittings.


Appendix I: Refrigerant Numbering System.


Glossary.


Index.


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